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May 16, 2016

Gran Carpa Catedral

Gran Carpa Catedral Topped with Birdair’s PVC Membrane

Location: Cayey, Puerto Rico
Fabric Type: PVC Membrane
Market Sector: Commercial
Project Size: 423,000 sq.ft.
Owner: Gran Carpa Catedral Corp.
General Contractor: American Construction Unlimited Corp.
Completion Date: January 6, 2016

Some churches have steeples. Some have wooden roofs, while others have metal. But The Gran Carpa Catedral, a church and spiritual center currently being constructed in Cayey in central Puerto Rico, will have a unique roof. The massive Carpa Catedral will feature a stunning red, blue and white colored PVC membrane roof by Birdair.

Set to be completed in summer of 2015, the membrane will span over approximately 423,000 square feet of surface area, and the land area covered below will be equivalent to four football fields. Once completed, the Gran Carpa Catedral will be the largest structure in the world in its category.

Birdair’s scope of work for this project consists of the design, fabrication and supply of the PVC membrane and clamping. Installation will be in the work scope of the general contractor, American Construction Unlimited Corp. while Birdair will be supplying technical advisors for the local construction for the membrane installation. The owners, Gran Carpa Catedral Corp., will supply the steel super structure.

A Vision for a Tent Cathedral

According to the Gran Carpa Catedral website, this project was inspired by the prophetic vision of Rev. William Marrion Branham, an American-born Christian pastor with an international ministry. He envisioned a church with capacity and facilities for people of different religions, denominations, cultures and nationalities, to come and renew their faith in God.

Once the building is completed it will include a space for a Bible school for children, conference rooms, a music studio, television and radio studios and printing and customer service offices.

Beginning in 2006, the Gran Carpa Catedral Corp. took the initiative to make this project a reality. The donations of generous individuals from around the world have provided the resources for the construction.

Raising the Roof

The Gran Carpa Catedral’s arching metal structure will be covered with Birdair’s PVC membrane. PVC membrane is a cost-effective alternative to traditional roofing systems and can be produced in a multitude of colors to coordinate with individual building project needs. When produced in bright white, this flexible fabric membrane reduces radiant heat gain, keeping interior temperatures cooler during warmer weather conditions. Technically, PVC is a molecule comprised of carbon, hydrogen and chlorine. The combination of these elements results in a single-ply membrane that is simple to manufacture. During fabrication, remnants can be recycled and melted down to be reproduced, resulting in less waste.

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